Powder Detergent Production Process Engineering
The Production Sections
Stage 1: Raw Material Automatic dosing section
The manufacturing process begins with accurate raw materials dosing. Advanced dosing systems carefully measure solid and liquid components according to specific formulations. PLC controlled weighing systems ensure perfect ingredient proportions for each production batch.
Stage 2: Slurry Preparation
Liquid and solid raw materials are weighed into a slurry preparator. Our advanced homogenization technology ensures perfect ingredient dispersion and optimal slurry properties.
Stage 3: Spray Drying Technology
The prepared slurry enters our spray drying system at carefully controlled high pressure. Hot air stream creates perfect drying conditions, resulting in powder particles with uniform and ideal characteristics:
- Consistent size distribution (0.2-2.5mm)
- Bulk density (300-400 g/l)
- Excellent dissolution features
- Perfect color uniformity
Stage 4: Post-Addition Processing
Post addition section is aimed to the production of finished powder detergent by mixing the detergent base powder with solid and liquid additives.
Mixing is made in a dedicated key equipment, where solid powders are blended and added with sprayed liquid components to obtain the finished detergent.
Designed to obtain
base detergent powder
Dimensions of powder
0.2 – 2.5 mm
Density of powder
300 – 400 gr/lt
Moisture content
2-6%
SECTIONS
Advanced Manufacturing Process Overview
100% Made in Italy & Europe
Our plants are designed and manufactured entirely in Italy and EU.
Certified Management System
We respect European standards and maintenance of ISO 9001 certification.
Innovation comes from experience
We constantly improve to assure the best quality and the newest technologies
DETAILS
Process Control Excellence
Our production process integrates advanced automation throughout:
- Continuous process parameters monitoring
- Reliable control logics and safety interlocks
- Real-time formulation accuracy control
- Production data records
- Energy consumption optimization
This advanced control system maintains consistent product quality while maximizing operational efficiency.
While many plant suppliers offer basic powder production, our engineering ensures a superior manufacturing process. Every process stage undergoes continuous optimization, incorporating the latest technological advances. This commitment to excellence ensures your facility remains at the forefront of detergent manufacturing capabilities.
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